BPSC AEO Mechanical Main Exam Mock Test

Total Questions: 100
Maximum Marks: 100
Duration: 3 Hours
Language: English (technical + applied numerical)


Part 1 – Engineering Mechanics & Strength of Materials (Q1–20)

  1. Derive the expression for bending stress in a rectangular beam section under pure bending.
  2. A cantilever beam of length 3 m carries a UDL of 5 kN/m. Find maximum deflection and slope at free end.
  3. Define shear center. Explain its significance with a thin-walled section example.
  4. A solid circular shaft transmits 50 kW at 150 rpm. Determine torque and maximum shear stress if diameter = 50 mm.
  5. Determine principal stresses and maximum shear stress for σx = 80 MPa, σy = 50 MPa, τxy = 30 MPa.
  6. Discuss torsion in circular shafts and derive the torsion equation.
  7. A simply supported beam of span L carries a point load P at midspan. Draw the shear force and bending moment diagrams.
  8. For a composite bar subjected to axial load, derive stresses in each material assuming perfect bonding.
  9. Explain the Mohr’s circle for plane stress with a numerical example.
  10. A hollow circular shaft has outer diameter 100 mm, inner diameter 60 mm. Calculate polar moment of inertia.
  11. Derive the deflection equation of a simply supported beam using double integration method.
  12. Determine the slope at free end of a cantilever with point load at free end.
  13. Define section modulus and calculate it for a rectangular section 200 × 300 mm.
  14. A beam is subjected to combined bending and axial load. Find maximum stress at extreme fiber.
  15. Discuss curvature of a beam and radius of curvature.
  16. A spring is designed for load W = 500 N, diameter 50 mm, wire 5 mm. Calculate shear stress and deflection.
  17. Explain factor of safety with example for ductile and brittle materials.
  18. Derive the torsional rigidity of hollow shafts.
  19. A cantilever with triangular distributed load. Determine maximum bending moment and shear.
  20. Explain statically indeterminate beams and provide a numerical solution method.

Part 2 – Thermodynamics & Heat Transfer (Q21–40)

  1. Derive efficiency of Carnot cycle and discuss its limitations.
  2. Explain Otto and Diesel cycles, derive efficiency formulas and compare.
  3. A heat engine absorbs 500 kJ, rejects 300 kJ. Determine thermal efficiency and work done.
  4. Explain first and second laws of thermodynamics for closed and open systems.
  5. Calculate entropy change when 2 kg of water at 100°C is converted to steam at 100°C.
  6. A Rankine cycle has boiler pressure 10 MPa, condenser 0.1 MPa. Calculate efficiency.
  7. Derive Clapeyron equation and explain its significance.
  8. Explain refrigeration cycles and calculate COP for vapor compression system.
  9. Determine logarithmic mean temperature difference for a counter-flow heat exchanger.
  10. Derive the conduction equation in one-dimensional steady-state.
  11. Discuss fins and extended surfaces with a numerical problem.
  12. Explain natural and forced convection with examples.
  13. Derive radiation heat transfer between two black bodies.
  14. A slab 0.2 m thick conducts heat at rate 100 W/m². Thermal conductivity = 50 W/mK. Find temperature difference.
  15. Explain Biot and Fourier numbers and their significance in transient conduction.
  16. Calculate effectiveness of heat exchanger given Qmax and Qactual.
  17. Derive the isentropic relations for ideal gases.
  18. Calculate work done in polytropic process with n = 1.3, P1, V1, P2.
  19. Explain Joule-Thomson effect and applications.
  20. Compare refrigeration, heat pump, and air-conditioning cycles numerically.

Part 3 – Fluid Mechanics & Hydraulic Machines (Q41–60)

  1. Derive Bernoulli’s equation along a streamline.
  2. A venturimeter with inlet diameter 0.2 m, throat 0.1 m. Find flow rate for pressure difference 20 kPa.
  3. Explain Reynolds number and transition from laminar to turbulent flow.
  4. A pipe of 0.1 m diameter carries water at 2 m/s. Calculate head loss using Darcy-Weisbach equation.
  5. Derive continuity equation and apply to branching pipes.
  6. Explain hydraulic gradient line (HGL) and energy gradient line (EGL).
  7. A Pelton turbine delivers 500 kW at 200 m head. Determine jet diameter.
  8. Explain Cavitation in pumps and methods to avoid it.
  9. A centrifugal pump delivers 0.05 m³/s at 20 m head. Find shaft power required at 80% efficiency.
  10. Derive Euler’s equation for turbines.
  11. Explain specific speed of a pump and turbine, give numerical example.
  12. A Francis turbine, flow rate 50 m³/s, head 20 m. Calculate shaft power.
  13. Derive equation for flow in open channel using Chezy formula.
  14. Determine critical depth and Froude number for rectangular channel.
  15. Explain minor losses in pipe flow with examples.
  16. A Venturimeter measures water flow with ΔP = 10 kPa. Find velocity and discharge.
  17. Derive manometer equation for pressure difference measurement.
  18. Explain hydraulic jump, calculate sequent depth for given initial depth.
  19. Explain boundary layer concept and its applications in fluid flow.
  20. A pipe network problem: Calculate equivalent resistance and flow rates.

Part 4 – Machine Design & Theory of Machines (Q61–80)

  1. Derive torque transmitted by a shaft with numerical example.
  2. Design helical spring for given load, deflection, and material properties.
  3. Explain flywheel design to store energy for fluctuation of speed 10%.
  4. Determine diameter of hollow shaft transmitting given torque and shear stress.
  5. Explain belt drive, slip, and velocity ratio numerically.
  6. Design sprocket chain drive for given power and speed.
  7. Calculate mechanical advantage of screw jack and efficiency.
  8. A slider-crank mechanism: Calculate slider velocity and acceleration at mid-stroke.
  9. Derive equation of motion for simple harmonic motion of a crank.
  10. Explain Grashof condition and degree of freedom in four-bar mechanism.
  11. Determine gear ratio, number of teeth, and pitch circle diameter for a compound gear train.
  12. Calculate bending and shear stress in gear teeth using Lewis formula.
  13. Explain torque transmitted by belt drive with initial tension.
  14. Design clutch plate for given torque and coefficient of friction.
  15. Explain torsional vibration of shafts with natural frequency calculation.
  16. A flywheel of 100 kg-m² rotates at 300 rpm. Determine maximum and minimum kinetic energy for 10% fluctuation.
  17. Explain bearing selection and load calculation for journal bearing.
  18. Design keys and couplings for given shaft torque.
  19. A helical gear transmits 20 kW at 1000 rpm. Calculate module and face width.
  20. Explain cam and follower design, determine cam profile for given motion.

Part 5 – IC Engines, Refrigeration, Heat Engines, and Applied Numericals (Q81–100)

  1. Derive mean effective pressure for Otto and Diesel cycles with numerical example.
  2. Calculate power output and efficiency of single-cylinder engine, given bore, stroke, MEP.
  3. Determine brake power, indicated power, and mechanical efficiency from given data.
  4. A refrigeration system has 20 kW refrigeration effect and 5 kW input. Calculate COP.
  5. Explain vapor compression cycle, derive expressions for refrigeration effect and work input.
  6. Calculate compressor work and volumetric efficiency for reciprocating compressor.
  7. Explain air-standard efficiency of dual cycle and compare with Otto cycle.
  8. A gas turbine delivers 500 kJ/kg net work, turbine work 1200 kJ/kg. Calculate work ratio.
  9. Calculate brake mean effective pressure for given torque and engine speed.
  10. Determine air conditioning load (sensible and latent) for given room conditions.
  11. Explain refrigerant properties using Mollier chart.
  12. A single-stage centrifugal pump delivers 0.05 m³/s, head 20 m. Calculate shaft power and efficiency.
  13. Solve thermodynamic cycle problem: given heat added and rejected, find work and efficiency.
  14. A Pelton wheel: Head = 200 m, velocity coefficient = 0.98, diameter = 1.5 m. Calculate power developed.
  15. Explain turbine efficiency, hydraulic efficiency, and mechanical efficiency numerically.
  16. Calculate pressure and velocity distribution in pipe network.
  17. A refrigeration system: refrigerant absorbs 50 kJ/kg, rejects 60 kJ/kg. Calculate work input.
  18. A gas expands polytropically, n = 1.3. Find work done given P1, V1, P2.
  19. Calculate flow through nozzle and exit velocity using energy equation.
  20. A single-cylinder engine: bore = 0.1 m, stroke = 0.12 m, MEP = 1.2 MPa. Find work per stroke.

BPSC AEO Mechanical Main Exam – Solutions

Part 1 – Engineering Mechanics & Strength of Materials (Q1–20)


Q1. Derive the expression for bending stress in a rectangular beam section under pure bending.

Solution:

  • Consider a beam subjected to pure bending moment MMM.
  • Assumptions:
    1. Material is homogeneous and isotropic.
    2. Beam obeys Hooke’s law.
    3. Plane sections remain plane.
    4. Beam experiences pure bending only (no shear).

Derivation:

  • Bending stress, σ=MyI\sigma = \frac{M y}{I}σ=IMy​
    Where:
    • M=M =M= bending moment
    • y=y =y= distance from neutral axis
    • I=I =I= moment of inertia of cross-section about neutral axis
  • For rectangular section:
    I=bh312I = \frac{b h^3}{12}I=12bh3​
    Maximum stress occurs at y=h/2y = h/2y=h/2:
    σmax=M(h/2)I=6Mbh2\sigma_\text{max} = \frac{M (h/2)}{I} = \frac{6M}{b h^2}σmax​=IM(h/2)​=bh26M​

Answer: σ=MyI,  σmax=6Mbh2\boxed{\sigma = \frac{M y}{I}, \; \sigma_\text{max} = \frac{6M}{b h^2}}σ=IMy​,σmax​=bh26M​​


Q2. A cantilever beam of length 3 m carries a UDL of 5 kN/m. Find maximum deflection and slope at free end.

Given:

  • L=3m,w=5kN/m=5000N/mL = 3\,\text{m}, w = 5\,\text{kN/m} = 5000\,\text{N/m}L=3m,w=5kN/m=5000N/m
  • Cantilever, uniform load
  • Modulus of elasticity EEE, moment of inertia III (symbolic)

Formulas for cantilever with UDL:

  • Maximum deflection at free end:
    δmax=wL48EI\delta_\text{max} = \frac{w L^4}{8 E I}δmax​=8EIwL4​
  • Slope at free end:
    θmax=wL36EI\theta_\text{max} = \frac{w L^3}{6 E I}θmax​=6EIwL3​

Calculation:
δmax=5000×348EI=5000×818EI=4050008EI=50625EI\delta_\text{max} = \frac{5000 \times 3^4}{8 E I} = \frac{5000 \times 81}{8 E I} = \frac{405000}{8 E I} = \frac{50625}{E I}δmax​=8EI5000×34​=8EI5000×81​=8EI405000​=EI50625​ m

θmax=5000×276EI=1350006EI=22500EI\theta_\text{max} = \frac{5000 \times 27}{6 E I} = \frac{135000}{6 E I} = \frac{22500}{E I}θmax​=6EI5000×27​=6EI135000​=EI22500​ rad

Answer: δmax=50625/(EI),  θmax=22500/(EI)\delta_\text{max} = 50625 / (E I), \; \theta_\text{max} = 22500 / (E I)δmax​=50625/(EI),θmax​=22500/(EI)


Q3. Define shear center. Explain its significance with a thin-walled section example.

Solution:

  • Shear center: Point in cross-section through which applied transverse load produces bending only, without twisting.
  • Significance: Avoids torsional rotation in thin-walled beams like channels, angles, or I-sections.
  • Example:
    • For a C-channel, shear center lies outside the web, along symmetry axis.
    • If load passes through centroid but not shear center → beam twists.

Answer: Shear center = point where load causes bending without twisting. Critical for thin-walled open sections.


Q4. A solid circular shaft transmits 50 kW at 150 rpm. Determine torque and maximum shear stress if diameter = 50 mm.

Given:

  • P=50kW,N=150rpm,d=0.05mP = 50\,\text{kW}, N = 150\,\text{rpm}, d = 0.05\,\text{m}P=50kW,N=150rpm,d=0.05m

Step 1: Torqueω=2πN60=2π×15060=15.71rad/s\omega = \frac{2 \pi N}{60} = \frac{2 \pi \times 150}{60} = 15.71\,\text{rad/s}ω=602πN​=602π×150​=15.71rad/s T=Pω=5000015.713180N\cdotpmT = \frac{P}{\omega} = \frac{50000}{15.71} \approx 3180\,\text{N·m}T=ωP​=15.7150000​≈3180N\cdotpm

Step 2: Maximum shear stress
τmax=16Tπd3\tau_\text{max} = \frac{16 T}{\pi d^3}τmax​=πd316T​τmax=16×3180π(0.05)3508803.927×104129.5MPa\tau_\text{max} = \frac{16 \times 3180}{\pi (0.05)^3} \approx \frac{50880}{3.927 \times 10^{-4}} \approx 129.5\,\text{MPa}τmax​=π(0.05)316×3180​≈3.927×10−450880​≈129.5MPa

Answer: T3180N\cdotpm,τmax129.5MPaT \approx 3180\,\text{N·m}, \tau_\text{max} \approx 129.5\,\text{MPa}T≈3180N\cdotpm,τmax​≈129.5MPa


Q5. Determine principal stresses and maximum shear stress for σx=80 MPa,σy=50 MPa,τxy=30 MPa\sigma_x = 80\text{ MPa}, \sigma_y = 50\text{ MPa}, \tau_{xy} = 30\text{ MPa}σx​=80 MPa,σy​=50 MPa,τxy​=30 MPa.

Formulas:

  • Principal stresses:
    σ1,2=σx+σy2±(σxσy2)2+τxy2\sigma_{1,2} = \frac{\sigma_x + \sigma_y}{2} \pm \sqrt{\left(\frac{\sigma_x – \sigma_y}{2}\right)^2 + \tau_{xy}^2}σ1,2​=2σx​+σy​​±(2σx​−σy​​)2+τxy2​​

σx+σy2=80+502=65\frac{\sigma_x + \sigma_y}{2} = \frac{80 + 50}{2} = 652σx​+σy​​=280+50​=65 σxσy2=80502=15\frac{\sigma_x – \sigma_y}{2} = \frac{80 – 50}{2} = 152σx​−σy​​=280−50​=15 152+302=225+900=112533.54\sqrt{15^2 + 30^2} = \sqrt{225 + 900} = \sqrt{1125} \approx 33.54152+302​=225+900​=1125​≈33.54 σ1=65+33.54=98.54MPa,σ2=6533.54=31.46MPa\sigma_1 = 65 + 33.54 = 98.54\,\text{MPa}, \quad \sigma_2 = 65 – 33.54 = 31.46\,\text{MPa}σ1​=65+33.54=98.54MPa,σ2​=65−33.54=31.46MPa

  • Maximum shear stress:
    τmax=(σxσy2)2+τxy2=33.54MPa\tau_\text{max} = \sqrt{\left(\frac{\sigma_x – \sigma_y}{2}\right)^2 + \tau_{xy}^2} = 33.54\,\text{MPa}τmax​=(2σx​−σy​​)2+τxy2​​=33.54MPa

Answer: σ198.54MPa,σ231.46MPa,τmax33.54MPa\sigma_1 \approx 98.54\,\text{MPa}, \sigma_2 \approx 31.46\,\text{MPa}, \tau_\text{max} \approx 33.54\,\text{MPa}σ1​≈98.54MPa,σ2​≈31.46MPa,τmax​≈33.54MPa


Q6. Discuss torsion in circular shafts and derive the torsion equation.

Solution:

  • Torsion: Twisting of shaft under applied torque TTT.
  • Assumptions: Circular, homogeneous, isotropic, linear elastic.
  • Torsion equation:

τ=TrJ\tau = \frac{T r}{J}τ=JTr​

Where:

  • T=T =T= applied torque
  • r=r =r= radius at point
  • J=J =J= polar moment of inertia (J=πd432J = \frac{\pi d^4}{32}J=32πd4​ for solid shaft, J=π32(do4di4)J = \frac{\pi}{32}(d_o^4 – d_i^4)J=32π​(do4​−di4​) for hollow shaft)

Answer: τ=TrJ\tau = \frac{T r}{J}τ=JTr​, linear variation from center to surface.


Q7. Simply supported beam with point load at midspan – Draw SFD and BMD.

Solution:

  • Reactions: RA=RB=P/2R_A = R_B = P/2RA​=RB​=P/2
  • Shear force:

V=+P/2 from left support to midspan,  V=P/2 from midspan to right supportV = +P/2 \text{ from left support to midspan}, \; V = -P/2 \text{ from midspan to right support}V=+P/2 from left support to midspan,V=−P/2 from midspan to right support

  • Bending moment:

M=RAx=P2x,0xL/2M = R_A x = \frac{P}{2} x, \quad 0 \le x \le L/2M=RA​x=2P​x,0≤x≤L/2 Mmax=PL/4 at midspanM_\text{max} = P L/4 \text{ at midspan}Mmax​=PL/4 at midspan

Diagrams:

  • SFD: Step from +P/2 to -P/2 at midspan
  • BMD: Triangular, peak at midspan P L/4

Q8. Composite bar subjected to axial load – derive stresses.

Solution:

  • Bar made of two materials in series, perfectly bonded. Axial load PPP.
  • Strain compatibility: ε1=ε2\varepsilon_1 = \varepsilon_2ε1​=ε2​
  • Stress in each material:

σ1=PA1E1E1+E2,σ2=PA2E2E1+E2\sigma_1 = \frac{P}{A_1} \frac{E_1}{E_1 + E_2}, \quad \sigma_2 = \frac{P}{A_2} \frac{E_2}{E_1 + E_2}σ1​=A1​P​E1​+E2​E1​​,σ2​=A2​P​E1​+E2​E2​​

✅ Stress is proportional to modulus and cross-section.


Q9. Mohr’s circle for plane stress – numerical example.

Given: σx=80 MPa,σy=50 MPa,τxy=30 MPa\sigma_x = 80\text{ MPa}, \sigma_y = 50\text{ MPa}, \tau_{xy} = 30\text{ MPa}σx​=80 MPa,σy​=50 MPa,τxy​=30 MPa

  • Center: C=(σx+σy)/2=65C = (\sigma_x + \sigma_y)/2 = 65C=(σx​+σy​)/2=65
  • Radius: R=((σxσy)/2)2+τxy2=33.54R = \sqrt{( (\sigma_x – \sigma_y)/2)^2 + \tau_{xy}^2} = 33.54R=((σx​−σy​)/2)2+τxy2​​=33.54

Principal stresses: σ1=98.54,σ2=31.46\sigma_1 = 98.54, \sigma_2 = 31.46σ1​=98.54,σ2​=31.46
Maximum shear: τmax=33.54\tau_\text{max} = 33.54τmax​=33.54


Q10. Hollow circular shaft: d_o = 100 mm, d_i = 60 mm – polar moment of inertia.

J=π32(do4di4)=π32(0.140.064)J = \frac{\pi}{32}(d_o^4 – d_i^4) = \frac{\pi}{32}(0.1^4 – 0.06^4)J=32π​(do4​−di4​)=32π​(0.14−0.064) J=π32(1e41.296e5)=π32(8.704e5)8.54×106m4J = \frac{\pi}{32}(1e-4 – 1.296e-5) = \frac{\pi}{32}(8.704e-5) \approx 8.54 \times 10^{-6}\, \text{m}^4J=32π​(1e−4−1.296e−5)=32π​(8.704e−5)≈8.54×10−6m4

Answer: J8.54×106m4J \approx 8.54 \times 10^{-6}\, \text{m}^4J≈8.54×10−6m4


Q11. Deflection of simply supported beam using double integration method.

  • Equation: EId2ydx2=M(x)EI \frac{d^2 y}{dx^2} = M(x)EIdx2d2y​=M(x)
  • Integrate twice: d2ydx2=M(x)EIdydx=M(x)EIdx+C1y=dydxdx+C2\frac{d^2 y}{dx^2} = \frac{M(x)}{EI} \Rightarrow \frac{dy}{dx} = \int \frac{M(x)}{EI} dx + C_1 \Rightarrow y = \int \frac{dy}{dx} dx + C_2dx2d2y​=EIM(x)​⇒dxdy​=∫EIM(x)​dx+C1​⇒y=∫dxdy​dx+C2​
  • Use boundary conditions: y=0y = 0y=0 at supports to solve C1,C2C_1, C_2C1​,C2​

Q12. Slope at free end of cantilever with point load P at free end.

θfree=PL22EI,δfree=PL33EI\theta_\text{free} = \frac{P L^2}{2 E I}, \quad \delta_\text{free} = \frac{P L^3}{3 E I}θfree​=2EIPL2​,δfree​=3EIPL3​


Q13. Section modulus for rectangular section 200 × 300 mm.

Z=Iymax=bh3/12h/2=bh26Z = \frac{I}{y_\text{max}} = \frac{b h^3 / 12}{h/2} = \frac{b h^2}{6}Z=ymax​I​=h/2bh3/12​=6bh2​ Z=0.2×0.326=0.2×0.096=0.003m3Z = \frac{0.2 \times 0.3^2}{6} = \frac{0.2 \times 0.09}{6} = 0.003\,\text{m}^3Z=60.2×0.32​=60.2×0.09​=0.003m3

Answer: Z=3×103m3Z = 3 \times 10^{-3} \, \text{m}^3Z=3×10−3m3


Q14. Beam subjected to combined bending and axial load.

  • Maximum stress:

σmax=PA±MymaxI\sigma_\text{max} = \frac{P}{A} \pm \frac{M y_\text{max}}{I}σmax​=AP​±IMymax​​


Q15. Curvature of beam and radius of curvature.

κ=1ρ=d2ydx2/(1+(dy/dx)2)3/2d2ydx2=MEI\kappa = \frac{1}{\rho} = \frac{d^2 y}{dx^2} / \left(1 + (dy/dx)^2\right)^{3/2} \approx \frac{d^2 y}{dx^2} = \frac{M}{EI}κ=ρ1​=dx2d2y​/(1+(dy/dx)2)3/2≈dx2d2y​=EIM​


Q16. Spring design – load 500 N, diameter 50 mm, wire 5 mm.

  • Maximum shear stress: τ=8WDπd3K\tau = \frac{8 W D}{\pi d^3} Kτ=πd38WD​K (K = Wahl factor for curvature)
  • Deflection: δ=8WD3NGd4\delta = \frac{8 W D^3 N}{G d^4}δ=Gd48WD3N​

Q17. Factor of safety – ductile/brittle examples.

  • Ductile: FS=σyieldσworkingFS = \frac{\sigma_\text{yield}}{\sigma_\text{working}}FS=σworking​σyield​​
  • Brittle: FS=σultimateσworkingFS = \frac{\sigma_\text{ultimate}}{\sigma_\text{working}}FS=σworking​σultimate​​

Q18. Torsional rigidity of hollow shafts.

GJ/L,J=π32(do4di4)GJ/L, \quad J = \frac{\pi}{32}(d_o^4 – d_i^4)GJ/L,J=32π​(do4​−di4​)


Q19. Cantilever with triangular UDL – max bending moment and shear.

  • Max bending: Mmax=wL26M_\text{max} = \frac{w L^2}{6}Mmax​=6wL2​
  • Max shear at fixed end: Vmax=wL2V_\text{max} = \frac{w L}{2}Vmax​=2wL​

Q20. Statically indeterminate beams.

  • Beams with more reactions than equations of equilibrium.
  • Solution: Use force method or displacement method (compatibility equations + bending moment equations).

Part 2 – Thermodynamics & Heat Transfer (Q21–40)


Q21. Derive efficiency of Carnot cycle and discuss its limitations.

Solution:

  • Carnot cycle: Reversible cycle with two isothermal and two adiabatic processes.
  • Heat absorbed at high temperature: QHQ_HQH​
  • Heat rejected at low temperature: QLQ_LQL​
  • Efficiency:

η=WnetQH=QHQLQH=1QLQH\eta = \frac{W_\text{net}}{Q_H} = \frac{Q_H – Q_L}{Q_H} = 1 – \frac{Q_L}{Q_H}η=QH​Wnet​​=QH​QH​−QL​​=1−QH​QL​​

  • For reversible isothermal processes, Q/T=constantQ/T = \text{constant}Q/T=constant →

QLTL=QHTHη=1TLTH\frac{Q_L}{T_L} = \frac{Q_H}{T_H} \Rightarrow \eta = 1 – \frac{T_L}{T_H}TL​QL​​=TH​QH​​⇒η=1−TH​TL​​

  • Limitations:
    1. Idealization – requires reversible processes.
    2. No practical cycle is completely reversible.
    3. Efficiency depends only on temperature limits.

Answer: ηCarnot=1TL/TH\eta_\text{Carnot} = 1 – T_L/T_HηCarnot​=1−TL​/TH​


Q22. Explain Otto and Diesel cycles, derive efficiency formulas and compare.

Otto cycle:

  • Constant-volume heat addition
  • Efficiency:

ηOtto=11rγ1,r=compression ratio\eta_\text{Otto} = 1 – \frac{1}{r^{\gamma-1}}, \quad r = \text{compression ratio}ηOtto​=1−rγ−11​,r=compression ratio

Diesel cycle:

  • Constant-pressure heat addition
  • Efficiency:

ηDiesel=11rγ1ργ1γ(ρ1),ρ=V2/V1=cutoffratio\eta_\text{Diesel} = 1 – \frac{1}{r^{\gamma-1}} \cdot \frac{\rho^\gamma – 1}{\gamma (\rho – 1)}, \quad \rho = V_2/V_1 = cut-off ratioηDiesel​=1−rγ−11​⋅γ(ρ−1)ργ−1​,ρ=V2​/V1​=cut−offratio

  • Comparison:
    • Diesel cycle has lower efficiency for same rrr because heat addition at constant pressure.
    • Otto more efficient for same compression ratio.

Q23. Heat engine absorbs 500 kJ, rejects 300 kJ. Determine thermal efficiency and work done.

η=WnetQin=QinQoutQin=500300500=0.4=40%\eta = \frac{W_\text{net}}{Q_\text{in}} = \frac{Q_\text{in} – Q_\text{out}}{Q_\text{in}} = \frac{500 – 300}{500} = 0.4 = 40\%η=Qin​Wnet​​=Qin​Qin​−Qout​​=500500−300​=0.4=40% Wnet=QinQout=500300=200kJW_\text{net} = Q_\text{in} – Q_\text{out} = 500 – 300 = 200 \, \text{kJ}Wnet​=Qin​−Qout​=500−300=200kJ

Answer: η=40%,Wnet=200 kJ\eta = 40\%, W_\text{net} = 200\text{ kJ}η=40%,Wnet​=200 kJ


Q24. Explain first and second laws of thermodynamics for closed and open systems.

  • First law (energy conservation):
    • Closed system: ΔU=QW\Delta U = Q – WΔU=Q−W
    • Open system (control volume): ΔEcv=ΔEinΔEout\Delta E_\text{cv} = \Delta E_\text{in} – \Delta E_\text{out}ΔEcv​=ΔEin​−ΔEout​
  • Second law:
    • Heat cannot spontaneously flow from cold to hot.
    • Entropy generation Sgen0S_\text{gen} \ge 0Sgen​≥0
    • Clausius inequality: δQT0\oint \frac{\delta Q}{T} \le 0∮TδQ​≤0

Answer: First law → energy balance, Second law → irreversibility and direction of processes.


Q25. Calculate entropy change when 2 kg of water at 100°C is converted to steam at 100°C.

Given:

  • Mass m=2kgm = 2\,\text{kg}m=2kg, latent heat Lv=2257kJ/kgL_v = 2257\,\text{kJ/kg}Lv​=2257kJ/kg

ΔS=QrevT=mLvT=2×225737312.1kJ/K\Delta S = \frac{Q_\text{rev}}{T} = \frac{m L_v}{T} = \frac{2 \times 2257}{373} \approx 12.1\,\text{kJ/K}ΔS=TQrev​​=TmLv​​=3732×2257​≈12.1kJ/K

Answer: ΔS12.1kJ/K\Delta S \approx 12.1\,\text{kJ/K}ΔS≈12.1kJ/K


Q26. Rankine cycle with boiler P = 10 MPa, condenser P = 0.1 MPa. Calculate efficiency.

Solution:

  • Use steam tables:
    • Boiler (superheated) enthalpy h1h_1h1​
    • Condenser (saturated) enthalpy h4h_4h4​
  • Net work: Wnet=h1h2(h4h3)W_\text{net} = h_1 – h_2 – (h_4 – h_3)Wnet​=h1​−h2​−(h4​−h3​)
  • Heat added: Qin=h1h4Q_\text{in} = h_1 – h_4Qin​=h1​−h4​
  • Efficiency: η=Wnet/Qin\eta = W_\text{net}/Q_\text{in}η=Wnet​/Qin​
  • Typical result for 10 MPa / 0.1 MPa: η42%\eta \approx 42\%η≈42%

Q27. Derive Clapeyron equation and explain significance.

dPdT=LTΔv\frac{dP}{dT} = \frac{L}{T \Delta v}dTdP​=TΔvL​

  • L=L =L= latent heat per unit mass
  • Δv=\Delta v =Δv= specific volume change during phase change

Significance:

  • Describes slope of phase boundary in P–T diagram
  • Used to calculate boiling point, vapor pressure.

Q28. Explain refrigeration cycles and calculate COP for vapor compression system.

  • Vapor-compression cycle:
    1. Evaporation → absorbs heat
    2. Compression → raises pressure
    3. Condensation → rejects heat
    4. Expansion → throttling
  • COP:

COPR=QLWinput=h1h4h2h1\text{COP}_\text{R} = \frac{Q_L}{W_\text{input}} = \frac{h_1 – h_4}{h_2 – h_1}COPR​=Winput​QL​​=h2​−h1​h1​−h4​​


Q29. Determine LMTD for a counter-flow heat exchanger.

ΔTm=ΔT1ΔT2ln(ΔT1/ΔT2)\Delta T_m = \frac{\Delta T_1 – \Delta T_2}{\ln(\Delta T_1 / \Delta T_2)}ΔTm​=ln(ΔT1​/ΔT2​)ΔT1​−ΔT2​​

Where:
ΔT1=Th,inTc,out,  ΔT2=Th,outTc,in\Delta T_1 = T_{h,\text{in}} – T_{c,\text{out}}, \; \Delta T_2 = T_{h,\text{out}} – T_{c,\text{in}}ΔT1​=Th,in​−Tc,out​,ΔT2​=Th,out​−Tc,in​


Q30. Derive conduction equation in 1D steady-state.

  • Fourier’s law: q=kdTdxq = -k \frac{dT}{dx}q=−kdxdT​
  • Energy balance in dx → ddx(kAdTdx)+qAdx=0\frac{d}{dx}(-k A \frac{dT}{dx}) + q”’ A dx = 0dxd​(−kAdxdT​)+q′′′Adx=0
  • Steady state, no generation:

d2Tdx2=0\frac{d^2 T}{dx^2} = 0dx2d2T​=0


Q31. Discuss fins and extended surfaces with numerical problem.

  • Purpose: Increase heat transfer area
  • Fin equation (1D, straight fin):

d2θdx2m2θ=0,m=hPkAc\frac{d^2 \theta}{dx^2} – m^2 \theta = 0, \quad m = \sqrt{\frac{h P}{k A_c}}dx2d2θ​−m2θ=0,m=kAc​hP​​

  • Numerical: Calculate tip temperature for given fin dimensions.

Q32. Explain natural and forced convection with examples.

  • Natural: Driven by density differences, e.g., air around heated wall
  • Forced: Driven by external means, e.g., fan blowing over pipe

Q33. Derive radiation heat transfer between two black bodies.

Q=σA(T14T24)Q = \sigma A (T_1^4 – T_2^4)Q=σA(T14​−T24​)

  • σ=5.67×108 W/m²K⁴\sigma = 5.67 \times 10^{-8} \text{ W/m²K⁴}σ=5.67×10−8 W/m²K⁴

Q34. Slab conduction: t = 0.2 m, k = 50 W/m·K, q = 100 W/m² → find ΔT.

q=kΔTLΔT=qLk=100×0.250=0.4Kq = k \frac{\Delta T}{L} \Rightarrow \Delta T = \frac{q L}{k} = \frac{100 \times 0.2}{50} = 0.4\,\text{K}q=kLΔT​⇒ΔT=kqL​=50100×0.2​=0.4K


Q35. Explain Biot and Fourier numbers.

  • Biot number: Bi=hLck\text{Bi} = \frac{h L_c}{k}Bi=khLc​​, ratio of surface to conduction resistance
  • Fourier number: Fo=αtL2\text{Fo} = \frac{\alpha t}{L^2}Fo=L2αt​, dimensionless time in transient conduction

Q36. Calculate effectiveness of heat exchanger given Qmax and Qactual.

ε=QactualQmax\varepsilon = \frac{Q_\text{actual}}{Q_\text{max}}ε=Qmax​Qactual​​


Q37. Derive isentropic relations for ideal gases.

  • For isentropic: PVγ=constantPV^\gamma = \text{constant}PVγ=constant, TVγ1=constantT V^{\gamma-1} = \text{constant}TVγ−1=constant, TP(γ1)/γ=constantT P^{(\gamma-1)/\gamma} = \text{constant}TP(γ−1)/γ=constant

Q38. Polytropic process work with n = 1.3.

W=P2V2P1V11nW = \frac{P_2 V_2 – P_1 V_1}{1 – n}W=1−nP2​V2​−P1​V1​​


Q39. Joule-Thomson effect and applications.

  • Definition: Temperature change during throttling process at constant enthalpy
  • Applications: Refrigeration, liquefaction of gases

Q40. Compare refrigeration, heat pump, air-conditioning cycles numerically.

  • COP_R = Q_L / W
  • COP_HP = Q_H / W = COP_R + 1
  • Air-conditioning is similar to refrigeration but maintains comfort temp + humidity

Part 3 – Fluid Mechanics & Hydraulic Machines (Q41–60)


Q41. Derive Bernoulli’s equation along a streamline.

Solution:

  • Consider incompressible, non-viscous, steady flow along a streamline.
  • Work-energy principle: Work done by pressure + gravity = kinetic energy change

Pρ+v22+gz=constant along streamline\frac{P}{\rho} + \frac{v^2}{2} + g z = \text{constant along streamline}ρP​+2v2​+gz=constant along streamline

Where:

  • P=P =P= pressure, ρ=\rho =ρ= density, v=v =v= velocity, z=z =z= elevation

Answer: Bernoulli’s equation: Pρ+v22+gz=constant\boxed{\frac{P}{\rho} + \frac{v^2}{2} + g z = \text{constant}}ρP​+2v2​+gz=constant​


Q42. Venturimeter: d1 = 0.2 m, d2 = 0.1 m, ΔP = 20 kPa → flow rate.

Given: ΔP = 20 kPa, ρ = 1000 kg/m³Q=CdA22ΔPρ(1(A2/A1)2)Q = C_d A_2 \sqrt{\frac{2 \Delta P}{\rho (1 – (A_2/A_1)^2)}}Q=Cd​A2​ρ(1−(A2​/A1​)2)2ΔP​​

  • A1=πd12/4=0.0314A_1 = \pi d_1^2 /4 = 0.0314A1​=πd12​/4=0.0314 m²
  • A2=πd22/4=0.00785A_2 = \pi d_2^2 /4 = 0.00785A2​=πd22​/4=0.00785 m²

1(A2/A1)2=1(0.00785/0.0314)2=0.93751 – (A_2/A_1)^2 = 1 – (0.00785/0.0314)^2 = 0.93751−(A2​/A1​)2=1−(0.00785/0.0314)2=0.9375 Q=0.98×0.007852×200001000×0.9375=0.0077×42.67=0.0077×6.540.0504m³/sQ = 0.98 \times 0.00785 \sqrt{\frac{2 \times 20000}{1000 \times 0.9375}} = 0.0077 \times \sqrt{42.67} = 0.0077 \times 6.54 \approx 0.0504\,\text{m³/s}Q=0.98×0.007851000×0.93752×20000​​=0.0077×42.67​=0.0077×6.54≈0.0504m³/s

Answer: Q0.05m³/sQ \approx 0.05\,\text{m³/s}Q≈0.05m³/s


Q43. Reynolds number and laminar/turbulent transition.

Re=ρvDμ\text{Re} = \frac{\rho v D}{\mu}Re=μρvD​

  • Laminar: Re < 2000
  • Transitional: 2000 < Re < 4000
  • Turbulent: Re > 4000

Significance: Determines flow regime and friction factor.


Q44. Pipe: d = 0.1 m, v = 2 m/s, head loss using Darcy-Weisbach.

hf=fLDv22gh_f = f \frac{L}{D} \frac{v^2}{2g}hf​=fDL​2gv2​

  • Friction factor fff depends on Re and roughness.
  • Plug values: Example L = 50 m, f = 0.02:

hf=0.02500.12229.81=10419.622.04mh_f = 0.02 \frac{50}{0.1} \frac{2^2}{2 \cdot 9.81} = 10 \cdot \frac{4}{19.62} \approx 2.04\,\text{m}hf​=0.020.150​2⋅9.8122​=10⋅19.624​≈2.04m


Q45. Continuity equation for branching pipes.

Qin=Q1+Q2+Q_\text{in} = Q_1 + Q_2 + \dotsQin​=Q1​+Q2​+…

  • For incompressible flow: Av=constantA v = \text{constant}Av=constant
  • Apply at junctions for branched network.

Q46. Hydraulic gradient line (HGL) and energy gradient line (EGL).

  • HGL: Represents pressure head + elevation head
  • EGL: Represents total energy (pressure + velocity + elevation)
  • Relation: EGL lies above HGL by velocity head (v²/2g)

Q47. Pelton turbine: 500 kW, head 200 m → jet diameter.

  • Power: P=ηρgQHP = \eta \rho g Q HP=ηρgQH, assume η=0.9\eta = 0.9η=0.9

Q=PηρgH=5000000.9×1000×9.81×2000.283m³/sQ = \frac{P}{\eta \rho g H} = \frac{500000}{0.9 \times 1000 \times 9.81 \times 200} \approx 0.283\,\text{m³/s}Q=ηρgHP​=0.9×1000×9.81×200500000​≈0.283m³/s

  • Jet diameter: Q=πd2v/4Q = \pi d^2 v/4Q=πd2v/4, v=2gH=62.6v = \sqrt{2 g H} = 62.6v=2gH​=62.6 m/s

d=4Qπv=40.2833.141662.60.076m=76mmd = \sqrt{\frac{4Q}{\pi v}} = \sqrt{\frac{4 \cdot 0.283}{3.1416 \cdot 62.6}} \approx 0.076\,\text{m} = 76\,\text{mm}d=πv4Q​​=3.1416⋅62.64⋅0.283​​≈0.076m=76mm

Answer: d76mmd \approx 76\,\text{mm}d≈76mm


Q48. Cavitation in pumps and avoidance.

  • Cavitation: Formation of vapor bubbles due to low pressure → collapse → damage.
  • Avoidance: Increase suction head, reduce velocity, proper pump selection.

Q49. Centrifugal pump: Q = 0.05 m³/s, H = 20 m, η = 80%. Shaft power.

Pshaft=ρgQHη=10009.810.05200.8=12.26kWP_\text{shaft} = \frac{\rho g Q H}{\eta} = \frac{1000 \cdot 9.81 \cdot 0.05 \cdot 20}{0.8} = 12.26\,\text{kW}Pshaft​=ηρgQH​=0.81000⋅9.81⋅0.05⋅20​=12.26kW

Answer: Pshaft12.3kWP_\text{shaft} \approx 12.3\,\text{kW}Pshaft​≈12.3kW


Q50. Derive Euler’s equation for turbines.

  • Euler equation for rotating impeller:

Ws=m˙(Vu2r2Vu1r1)W_s = \dot{m} (V_u2 r_2 – V_u1 r_1)Ws​=m˙(Vu​2r2​−Vu​1r1​)

  • Vu=V_u =Vu​= tangential velocity component of fluid

✅ Governs energy transfer from fluid to rotor.


Q51. Specific speed of pump and turbine, numerical example.

Ns=NP/H3/4(metric)N_s = N \sqrt{P}/H^{3/4} \quad (\text{metric})Ns​=NP​/H3/4(metric)

  • Determines pump/turbine type selection.

Q52. Francis turbine: Q = 50 m³/s, H = 20 m → shaft power.

P=ρgQHη=10009.8150200.98.83MWP = \rho g Q H \eta = 1000 \cdot 9.81 \cdot 50 \cdot 20 \cdot 0.9 \approx 8.83\,\text{MW}P=ρgQHη=1000⋅9.81⋅50⋅20⋅0.9≈8.83MW


Q53. Flow in open channel – Chezy formula.

V=CRS,Q=AVV = C \sqrt{R S}, \quad Q = A VV=CRS​,Q=AV

  • C=C =C= Chezy coefficient, R=R =R= hydraulic radius, S=S =S= slope

Q54. Critical depth and Froude number.

V2/(gy)=1Fr=Vgy=1V^2 / (g y) = 1 \Rightarrow F_r = \frac{V}{\sqrt{g y}} = 1V2/(gy)=1⇒Fr​=gy​V​=1

  • Rectangular channel: yc=(Q2/gb2)1/3y_c = (Q^2 / g b^2)^{1/3}yc​=(Q2/gb2)1/3

Q55. Minor losses in pipe flow.

  • Losses due to bends, valves, expansions
  • hL=Kv2/2gh_L = K v^2 / 2ghL​=Kv2/2g
  • Example: elbow K = 0.3

Q56. Venturimeter: ΔP = 10 kPa → velocity and discharge.

  • Same formula as Q42, plug ΔP = 10 kPa, find v,Qv, Qv,Q

Q57. Derive manometer equation.

ΔP=ρgh\Delta P = \rho g hΔP=ρgh

  • For U-tube: ΔP=(ρmρ)gh\Delta P = (\rho_m – \rho) g hΔP=(ρm​−ρ)gh

Q58. Hydraulic jump, sequent depth.

  • Energy conservation and momentum:

y2=y12(1+8F121),F1=V1gy1y_2 = \frac{y_1}{2} (\sqrt{1 + 8 F_1^2} – 1), \quad F_1 = \frac{V_1}{\sqrt{g y_1}}y2​=2y1​​(1+8F12​​−1),F1​=gy1​​V1​​


Q59. Boundary layer concept.

  • Definition: Thin region near wall with velocity gradient
  • Applications: Drag calculation, heat transfer enhancement, separation control

Q60. Pipe network: Calculate equivalent resistance and flow rates.

  • Series: Req=R1+R2+R_\text{eq} = R_1 + R_2 + \dotsReq​=R1​+R2​+…
  • Parallel: 1/Req=1/R1+1/R2+1/R_\text{eq} = 1/R_1 + 1/R_2 + \dots1/Req​=1/R1​+1/R2​+…
  • Flow: Q=ΔH/ReqQ = \Delta H / R_\text{eq}Q=ΔH/Req​

Part 4 – Machine Design & Theory of Machines (Q61–80)


Q61. Derive torque transmitted by a solid circular shaft (numerical example).

Torsion equation:τmax=16Tπd3T=πd3τmax16\tau_\text{max} = \frac{16 T}{\pi d^3} \quad \Rightarrow T = \frac{\pi d^3 \tau_\text{max}}{16}τmax​=πd316T​⇒T=16πd3τmax​​

Example:

  • d=50 mm=0.05 md = 50 \text{ mm} = 0.05\text{ m}d=50 mm=0.05 m, τmax=80 MPa\tau_\text{max} = 80 \text{ MPa}τmax​=80 MPa

T=3.14160.05380×106163140 N\cdotpmT = \frac{3.1416 \cdot 0.05^3 \cdot 80 \times 10^6}{16} \approx 3140 \text{ N·m}T=163.1416⋅0.053⋅80×106​≈3140 N\cdotpm

Answer: T3.14 kN\cdotpmT \approx 3.14 \text{ kN·m}T≈3.14 kN\cdotpm


Q62. Design helical spring for given load, deflection, and material properties.

  • Formulas:
    • Shear stress: τ=8WDmKπd3\tau = \frac{8 W D_m K}{\pi d^3}τ=πd38WDm​K​, K = Wahl factor
    • Deflection: δ=8WDm3NGd4\delta = \frac{8 W D_m^3 N}{G d^4}δ=Gd48WDm3​N​
  • Solve for wire diameter ddd, mean diameter DmD_mDm​, and number of coils NNN using given W,δ,G,τallowW, \delta, G, \tau_\text{allow}W,δ,G,τallow​.

Q63. Explain flywheel design to store energy for fluctuation of speed 10%.

  • Fluctuation energy: ΔE=Iω2δ22\Delta E = I \omega^2 \frac{\delta^2}{2}ΔE=Iω22δ2​
  • Moment of inertia: I=ΔEω2(δ/2)I = \frac{\Delta E}{\omega^2 (\delta/2)}I=ω2(δ/2)ΔE​
  • Design rim and hub based on maximum stress.

Q64. Determine diameter of hollow shaft transmitting torque.

τmax=16Tπ(do4di4)dodo or di\tau_\text{max} = \frac{16 T}{\pi (d_o^4 – d_i^4)} d_o \quad \Rightarrow d_o \text{ or } d_iτmax​=π(do4​−di4​)16T​do​⇒do​ or di​

  • Use torsion formula, assume hollow ratio di/dod_i/d_odi​/do​, solve numerically.

Q65. Explain belt drive, slip, and velocity ratio numerically.

  • Velocity ratio: v1/v2=N2/N1=d2/d1v_1 / v_2 = N_2 / N_1 = d_2 / d_1v1​/v2​=N2​/N1​=d2​/d1​
  • Slip: s=vdrivervdrivenvdriver×100%s = \frac{v_\text{driver} – v_\text{driven}}{v_\text{driver}} \times 100\%s=vdriver​vdriver​−vdriven​​×100%
  • Numerical: Calculate driven speed if slip = 2%.

Q66. Design sprocket chain drive.

  • Power transmitted: P=tension×velocityP = \text{tension} \times \text{velocity}P=tension×velocity
  • Choose chain pitch, number of teeth, and center distance based on power and speed.

Q67. Mechanical advantage and efficiency of screw jack.

  • Torque T=Wl2πηT = \frac{W l}{2 \pi \eta}T=2πηWl​
  • Mechanical advantage MA=WF=2πrlMA = \frac{W}{F} = \frac{2 \pi r}{l}MA=FW​=l2πr​
  • Efficiency: η=MAactualMAtheoretical\eta = \frac{MA_\text{actual}}{MA_\text{theoretical}}η=MAtheoretical​MAactual​​

Q68. Slider-crank mechanism: Calculate slider velocity and acceleration at mid-stroke.

  • Position: x=rcosθ+lcosϕx = r \cos \theta + l \cos \phix=rcosθ+lcosϕ
  • Velocity: v=dxdt=rωsinθldϕdtsinϕv = \frac{dx}{dt} = – r \omega \sin \theta – l \frac{d\phi}{dt} \sin \phiv=dtdx​=−rωsinθ−ldtdϕ​sinϕ
  • Acceleration: a=d2xdt2a = \frac{d^2 x}{dt^2}a=dt2d2x​
  • Mid-stroke: θ=90\theta = 90^\circθ=90∘

Q69. Equation of motion for simple harmonic motion of a crank.

  • Displacement of slider: x=rcosθ+lcosϕx = r \cos \theta + l \cos \phix=rcosθ+lcosϕ
  • SHM approximation: xr(1cosωt)x \approx r (1 – \cos \omega t)x≈r(1−cosωt)

Q70. Grashof condition and degree of freedom in four-bar mechanism.

  • Grashof criterion:s+lp+qs + l \le p + qs+l≤p+q
    • s = shortest link, l = longest, p, q = remaining
  • Degree of freedom (DoF):

F=3(n1)2j1j2F = 3(n-1) – 2j_1 – j_2F=3(n−1)−2j1​−j2​

  • 4-bar: F = 1

Q71. Gear ratio, number of teeth, pitch circle diameter for compound gear train.

  • Velocity ratio: i=NdrivenNdriveri = \frac{N_\text{driven}}{N_\text{driver}}i=Ndriver​Ndriven​​
  • Pitch circle: d=mNd = m \cdot Nd=m⋅N, m = module

Q72. Bending and shear stress in gear teeth using Lewis formula.

σ=FtbmY,Ft=tangential load,b=face width,Y=Lewis form factor\sigma = \frac{F_t}{b m Y}, \quad F_t = \text{tangential load}, b = \text{face width}, Y = \text{Lewis form factor}σ=bmYFt​​,Ft​=tangential load,b=face width,Y=Lewis form factor


Q73. Torque transmitted by belt drive with initial tension.

T=(T1T2)r,T1/T2=eμαT = (T_1 – T_2) r, \quad T_1/T_2 = e^{\mu \alpha}T=(T1​−T2​)r,T1​/T2​=eμα


Q74. Design clutch plate for given torque and coefficient of friction.

T=μPRmeandetermine diameter and pressureT = \mu P R_\text{mean} \quad \Rightarrow \text{determine diameter and pressure}T=μPRmean​⇒determine diameter and pressure


Q75. Torsional vibration of shafts – natural frequency.

fn=12πkI,k=torsional stiffness,I=mass moment of inertiaf_n = \frac{1}{2 \pi} \sqrt{\frac{k}{I}}, \quad k = \text{torsional stiffness}, I = \text{mass moment of inertia}fn​=2π1​Ik​​,k=torsional stiffness,I=mass moment of inertia


Q76. Flywheel of 100 kg-m² at 300 rpm – max/min kinetic energy for 10% fluctuation.

  • ω=2πN/60=31.42\omega = 2\pi N /60 = 31.42ω=2πN/60=31.42 rad/s
  • Kinetic energy: E=1/2Iω2=0.510031.42249.3kJE = 1/2 I \omega^2 = 0.5 \cdot 100 \cdot 31.42^2 \approx 49.3\,\text{kJ}E=1/2Iω2=0.5⋅100⋅31.422≈49.3kJ
  • Fluctuation ±10% → Emax=54.2kJ,Emin=44.3kJE_\text{max} = 54.2\,\text{kJ}, E_\text{min} = 44.3\,\text{kJ}Emax​=54.2kJ,Emin​=44.3kJ

Q77. Bearing selection and load calculation for journal bearing.

  • Pressure: p=W/(LD)p = W / (L D)p=W/(LD)
  • Velocity: V=πDn/60V = \pi D n / 60V=πDn/60
  • PV limit: Check against allowable PVmaxPV_\text{max}PVmax​

Q78. Design keys and couplings for given shaft torque.

  • Key design: τ=4TdLb\tau = \frac{4 T}{d L b}τ=dLb4T​ → choose width (b) and length (L)
  • Couplings: Torque transmitted = shear stress × area

Q79. Helical gear transmits 20 kW at 1000 rpm – module and face width.

  • Tangential force: Ft=2P/vF_t = 2 P / vFt​=2P/v
  • Lewis formula for bending stress → calculate module (m)
  • Face width b=10mb = 10 mb=10m typical

Q80. Cam and follower design – determine cam profile for given motion.

  • Follower displacement function: s(θ)s(\theta)s(θ)
  • Velocity: v=ds/dθωv = ds/d\theta \cdot \omegav=ds/dθ⋅ω
  • Acceleration: a=d2s/dθ2ω2a = d^2s/d\theta^2 \cdot \omega^2a=d2s/dθ2⋅ω2
  • Use motion laws: uniform, simple harmonic, cycloidal for smooth motion

Part 5 – IC Engines, Refrigeration, Heat Engines, and Applied Numericals (Q81–100)


Q81. Derive mean effective pressure (MEP) for Otto and Diesel cycles.

Otto cycle:MEP=WnetVs=1Vs(QinQout)\text{MEP} = \frac{W_\text{net}}{V_s} = \frac{1}{V_s} (Q_\text{in} – Q_\text{out})MEP=Vs​Wnet​​=Vs​1​(Qin​−Qout​)

  • Heat addition at constant volume: Qin=mcv(T3T2)Q_\text{in} = m c_v (T_3 – T_2)Qin​=mcv​(T3​−T2​)
  • Heat rejection: Qout=mcv(T4T1)Q_\text{out} = m c_v (T_4 – T_1)Qout​=mcv​(T4​−T1​)
  • MEP formula:

MEPOtto=RT1(rγ1)r1,r=compression ratio\text{MEP}_\text{Otto} = \frac{R T_1 (r^{\gamma} – 1)}{r-1}, \quad r = \text{compression ratio}MEPOtto​=r−1RT1​(rγ−1)​,r=compression ratio

Diesel cycle:MEPDiesel=1r1[P3V3ln(rc)P1V1(rγ11)],rc=cut-off ratio\text{MEP}_\text{Diesel} = \frac{1}{r-1} [P_3 V_3 \ln(r_c) – P_1 V_1 (r^{\gamma-1} – 1)], \quad r_c = \text{cut-off ratio}MEPDiesel​=r−11​[P3​V3​ln(rc​)−P1​V1​(rγ−1−1)],rc​=cut-off ratio


Q82. Power output and efficiency of single-cylinder engine (given bore, stroke, MEP).

BP=pmLAN2(4-stroke),η=BPQin\text{BP} = \frac{p_\text{m} L A N}{2} \quad \text{(4-stroke)}, \quad \eta = \frac{BP}{Q_\text{in}}BP=2pm​LAN​(4-stroke),η=Qin​BP​

  • L=stroke,A=πd2/4,N=rev/sL = \text{stroke}, A = \pi d^2/4, N = \text{rev/s}L=stroke,A=πd2/4,N=rev/s

Q83. Determine brake power, indicated power, mechanical efficiency.

ηm=BPIPIP=BPηm\eta_m = \frac{BP}{IP} \quad \Rightarrow IP = \frac{BP}{\eta_m}ηm​=IPBP​⇒IP=ηm​BP​

  • Torque and speed used for BP: BP=2πNT/60BP = 2 \pi N T / 60BP=2πNT/60

Q84. Refrigeration system: 20 kW effect, 5 kW input → COP.

COPR=QLW=205=4\text{COP}_R = \frac{Q_L}{W} = \frac{20}{5} = 4COPR​=WQL​​=520​=4


Q85. Vapor compression cycle – refrigeration effect and work input.

QL=h1h4,W=h2h1Q_L = h_1 – h_4, \quad W = h_2 – h_1QL​=h1​−h4​,W=h2​−h1​

  • COP = QL/WQ_L / WQL​/W

Q86. Compressor work and volumetric efficiency for reciprocating compressor.

W=nηsP2V2P1V1n1(polytropic)W = \frac{n}{\eta_s} \frac{P_2 V_2 – P_1 V_1}{n-1} \quad (\text{polytropic})W=ηs​n​n−1P2​V2​−P1​V1​​(polytropic) ηv=VintakeVcylinder\eta_v = \frac{V_\text{intake}}{V_\text{cylinder}}ηv​=Vcylinder​Vintake​​


Q87. Air-standard efficiency of dual cycle and comparison with Otto cycle.

  • Dual cycle: combination of constant volume and constant pressure heat addition
  • Efficiency:

ηdual=11rγ1βργ1(β1)+γ(ρ1)\eta_\text{dual} = 1 – \frac{1}{r^{\gamma-1}} \cdot \frac{\beta \rho^\gamma – 1}{(\beta-1) + \gamma (\rho – 1)}ηdual​=1−rγ−11​⋅(β−1)+γ(ρ−1)βργ−1​

  • Otto is more efficient for same compression ratio; Diesel higher MEP.

Q88. Gas turbine: net work 500 kJ/kg, turbine work 1200 kJ/kg → work ratio.

Work ratio=WnetWturbine=50012000.417\text{Work ratio} = \frac{W_\text{net}}{W_\text{turbine}} = \frac{500}{1200} \approx 0.417Work ratio=Wturbine​Wnet​​=1200500​≈0.417


Q89. Brake mean effective pressure for given torque and engine speed.

BMEP=4πTVs(4-stroke)\text{BMEP} = \frac{4 \pi T}{V_s} \quad (\text{4-stroke})BMEP=Vs​4πT​(4-stroke)

  • Vs=cylinder swept volumeV_s = \text{cylinder swept volume}Vs​=cylinder swept volume

Q90. Air conditioning load (sensible + latent).

  • Sensible load: Qs=mCpΔTQ_s = m \cdot C_p \cdot \Delta TQs​=m⋅Cp​⋅ΔT
  • Latent load: Ql=mhfgΔwQ_l = m \cdot h_\text{fg} \cdot \Delta wQl​=m⋅hfg​⋅Δw
  • Total: Q=Qs+QlQ = Q_s + Q_lQ=Qs​+Ql​

Q91. Refrigerant properties using Mollier chart.

  • Identify enthalpy, entropy, temperature, pressure from h–s chart.
  • Used for work input and refrigeration effect.

Q92. Single-stage centrifugal pump: Q = 0.05 m³/s, H = 20 m → shaft power and efficiency.

Pshaft=ρgQHη=10009.810.05200.8511.53kWP_\text{shaft} = \frac{\rho g Q H}{\eta} = \frac{1000 \cdot 9.81 \cdot 0.05 \cdot 20}{0.85} \approx 11.53\,\text{kW}Pshaft​=ηρgQH​=0.851000⋅9.81⋅0.05⋅20​≈11.53kW


Q93. Solve thermodynamic cycle: heat added and rejected → work, efficiency.

Wnet=QinQout,η=WnetQinW_\text{net} = Q_\text{in} – Q_\text{out}, \quad \eta = \frac{W_\text{net}}{Q_\text{in}}Wnet​=Qin​−Qout​,η=Qin​Wnet​​

  • Apply first law of thermodynamics.

Q94. Pelton wheel: Head = 200 m, velocity coefficient 0.98, diameter = 1.5 m → power developed.

  • Flow rate: Q=πdj2v/4Q = \pi d_j^2 v /4Q=πdj2​v/4
  • Velocity: v=2gHvelocity coefficientv = \sqrt{2 g H} \cdot \text{velocity coefficient}v=2gH​⋅velocity coefficient
  • Power: P=ρgQHP = \rho g Q HP=ρgQH

Q95. Turbine efficiency: hydraulic, mechanical, overall.

  • Hydraulic efficiency: ηh=Pwater on runner/Pavailable\eta_h = P_\text{water on runner}/P_\text{available}ηh​=Pwater on runner​/Pavailable​
  • Mechanical efficiency: ηm=Pshaft/Prunner\eta_m = P_\text{shaft}/P_\text{runner}ηm​=Pshaft​/Prunner​
  • Overall: ηo=ηhηm\eta_o = \eta_h \cdot \eta_mηo​=ηh​⋅ηm​

Q96. Pressure and velocity distribution in pipe network.

  • Apply continuity and energy equations at nodes and loops
  • Solve using Hardy-Cross method or equivalent resistance method.

Q97. Refrigeration system: absorbs 50 kJ/kg, rejects 60 kJ/kg → work input.

W=QoutQin=6050=10 kJ/kgCOP=Qin/W=5W = Q_\text{out} – Q_\text{in} = 60 – 50 = 10 \text{ kJ/kg} \quad \text{COP} = Q_\text{in}/W = 5W=Qout​−Qin​=60−50=10 kJ/kgCOP=Qin​/W=5


Q98. Gas expands polytropically, n = 1.3, P1, V1, P2 → work done.

W=P2V2P1V11nW = \frac{P_2 V_2 – P_1 V_1}{1 – n}W=1−nP2​V2​−P1​V1​​

  • Calculate V2=V1(P1/P2)1/nV_2 = V_1 (P_1/P_2)^{1/n}V2​=V1​(P1​/P2​)1/n and plug.

Q99. Flow through nozzle, exit velocity using energy equation.

  • Energy equation: v22+gz+P/ρ=constant\frac{v^2}{2} + gz + P/\rho = \text{constant}2v2​+gz+P/ρ=constant
  • Neglect height: vexit=2(P1P2)/ρv_\text{exit} = \sqrt{2(P_1 – P_2)/\rho}vexit​=2(P1​−P2​)/ρ​

Q100. Single-cylinder engine: bore = 0.1 m, stroke = 0.12 m, MEP = 1.2 MPa → work per stroke.

Vs=πd2/4L=3.14160.12/40.129.42×104 m³V_s = \pi d^2/4 \cdot L = 3.1416 \cdot 0.1^2/4 \cdot 0.12 \approx 9.42 \times 10^{-4} \text{ m³}Vs​=πd2/4⋅L=3.1416⋅0.12/4⋅0.12≈9.42×10−4 m³ W=pmVs=1.2×1069.42×1041130JW = p_\text{m} V_s = 1.2 \times 10^6 \cdot 9.42 \times 10^{-4} \approx 1130\,\text{J}W=pm​Vs​=1.2×106⋅9.42×10−4≈1130J

Answer: Work per stroke ≈ 1.13 kJ

Short Disclaimer:

This mock test is for practice and educational purposes only. It is not an official BPSC exam paper, and solutions are provided to help candidates prepare and evaluate their understanding.