Total Questions: 100
Maximum Marks: 100
Duration: 3 Hours
Language: English (technical + applied numerical)
Part 1 – Engineering Mechanics & Strength of Materials (Q1–20)
- Derive the expression for bending stress in a rectangular beam section under pure bending.
- A cantilever beam of length 3 m carries a UDL of 5 kN/m. Find maximum deflection and slope at free end.
- Define shear center. Explain its significance with a thin-walled section example.
- A solid circular shaft transmits 50 kW at 150 rpm. Determine torque and maximum shear stress if diameter = 50 mm.
- Determine principal stresses and maximum shear stress for σx = 80 MPa, σy = 50 MPa, τxy = 30 MPa.
- Discuss torsion in circular shafts and derive the torsion equation.
- A simply supported beam of span L carries a point load P at midspan. Draw the shear force and bending moment diagrams.
- For a composite bar subjected to axial load, derive stresses in each material assuming perfect bonding.
- Explain the Mohr’s circle for plane stress with a numerical example.
- A hollow circular shaft has outer diameter 100 mm, inner diameter 60 mm. Calculate polar moment of inertia.
- Derive the deflection equation of a simply supported beam using double integration method.
- Determine the slope at free end of a cantilever with point load at free end.
- Define section modulus and calculate it for a rectangular section 200 × 300 mm.
- A beam is subjected to combined bending and axial load. Find maximum stress at extreme fiber.
- Discuss curvature of a beam and radius of curvature.
- A spring is designed for load W = 500 N, diameter 50 mm, wire 5 mm. Calculate shear stress and deflection.
- Explain factor of safety with example for ductile and brittle materials.
- Derive the torsional rigidity of hollow shafts.
- A cantilever with triangular distributed load. Determine maximum bending moment and shear.
- Explain statically indeterminate beams and provide a numerical solution method.
Part 2 – Thermodynamics & Heat Transfer (Q21–40)
- Derive efficiency of Carnot cycle and discuss its limitations.
- Explain Otto and Diesel cycles, derive efficiency formulas and compare.
- A heat engine absorbs 500 kJ, rejects 300 kJ. Determine thermal efficiency and work done.
- Explain first and second laws of thermodynamics for closed and open systems.
- Calculate entropy change when 2 kg of water at 100°C is converted to steam at 100°C.
- A Rankine cycle has boiler pressure 10 MPa, condenser 0.1 MPa. Calculate efficiency.
- Derive Clapeyron equation and explain its significance.
- Explain refrigeration cycles and calculate COP for vapor compression system.
- Determine logarithmic mean temperature difference for a counter-flow heat exchanger.
- Derive the conduction equation in one-dimensional steady-state.
- Discuss fins and extended surfaces with a numerical problem.
- Explain natural and forced convection with examples.
- Derive radiation heat transfer between two black bodies.
- A slab 0.2 m thick conducts heat at rate 100 W/m². Thermal conductivity = 50 W/mK. Find temperature difference.
- Explain Biot and Fourier numbers and their significance in transient conduction.
- Calculate effectiveness of heat exchanger given Qmax and Qactual.
- Derive the isentropic relations for ideal gases.
- Calculate work done in polytropic process with n = 1.3, P1, V1, P2.
- Explain Joule-Thomson effect and applications.
- Compare refrigeration, heat pump, and air-conditioning cycles numerically.
Part 3 – Fluid Mechanics & Hydraulic Machines (Q41–60)
- Derive Bernoulli’s equation along a streamline.
- A venturimeter with inlet diameter 0.2 m, throat 0.1 m. Find flow rate for pressure difference 20 kPa.
- Explain Reynolds number and transition from laminar to turbulent flow.
- A pipe of 0.1 m diameter carries water at 2 m/s. Calculate head loss using Darcy-Weisbach equation.
- Derive continuity equation and apply to branching pipes.
- Explain hydraulic gradient line (HGL) and energy gradient line (EGL).
- A Pelton turbine delivers 500 kW at 200 m head. Determine jet diameter.
- Explain Cavitation in pumps and methods to avoid it.
- A centrifugal pump delivers 0.05 m³/s at 20 m head. Find shaft power required at 80% efficiency.
- Derive Euler’s equation for turbines.
- Explain specific speed of a pump and turbine, give numerical example.
- A Francis turbine, flow rate 50 m³/s, head 20 m. Calculate shaft power.
- Derive equation for flow in open channel using Chezy formula.
- Determine critical depth and Froude number for rectangular channel.
- Explain minor losses in pipe flow with examples.
- A Venturimeter measures water flow with ΔP = 10 kPa. Find velocity and discharge.
- Derive manometer equation for pressure difference measurement.
- Explain hydraulic jump, calculate sequent depth for given initial depth.
- Explain boundary layer concept and its applications in fluid flow.
- A pipe network problem: Calculate equivalent resistance and flow rates.
Part 4 – Machine Design & Theory of Machines (Q61–80)
- Derive torque transmitted by a shaft with numerical example.
- Design helical spring for given load, deflection, and material properties.
- Explain flywheel design to store energy for fluctuation of speed 10%.
- Determine diameter of hollow shaft transmitting given torque and shear stress.
- Explain belt drive, slip, and velocity ratio numerically.
- Design sprocket chain drive for given power and speed.
- Calculate mechanical advantage of screw jack and efficiency.
- A slider-crank mechanism: Calculate slider velocity and acceleration at mid-stroke.
- Derive equation of motion for simple harmonic motion of a crank.
- Explain Grashof condition and degree of freedom in four-bar mechanism.
- Determine gear ratio, number of teeth, and pitch circle diameter for a compound gear train.
- Calculate bending and shear stress in gear teeth using Lewis formula.
- Explain torque transmitted by belt drive with initial tension.
- Design clutch plate for given torque and coefficient of friction.
- Explain torsional vibration of shafts with natural frequency calculation.
- A flywheel of 100 kg-m² rotates at 300 rpm. Determine maximum and minimum kinetic energy for 10% fluctuation.
- Explain bearing selection and load calculation for journal bearing.
- Design keys and couplings for given shaft torque.
- A helical gear transmits 20 kW at 1000 rpm. Calculate module and face width.
- Explain cam and follower design, determine cam profile for given motion.
Part 5 – IC Engines, Refrigeration, Heat Engines, and Applied Numericals (Q81–100)
- Derive mean effective pressure for Otto and Diesel cycles with numerical example.
- Calculate power output and efficiency of single-cylinder engine, given bore, stroke, MEP.
- Determine brake power, indicated power, and mechanical efficiency from given data.
- A refrigeration system has 20 kW refrigeration effect and 5 kW input. Calculate COP.
- Explain vapor compression cycle, derive expressions for refrigeration effect and work input.
- Calculate compressor work and volumetric efficiency for reciprocating compressor.
- Explain air-standard efficiency of dual cycle and compare with Otto cycle.
- A gas turbine delivers 500 kJ/kg net work, turbine work 1200 kJ/kg. Calculate work ratio.
- Calculate brake mean effective pressure for given torque and engine speed.
- Determine air conditioning load (sensible and latent) for given room conditions.
- Explain refrigerant properties using Mollier chart.
- A single-stage centrifugal pump delivers 0.05 m³/s, head 20 m. Calculate shaft power and efficiency.
- Solve thermodynamic cycle problem: given heat added and rejected, find work and efficiency.
- A Pelton wheel: Head = 200 m, velocity coefficient = 0.98, diameter = 1.5 m. Calculate power developed.
- Explain turbine efficiency, hydraulic efficiency, and mechanical efficiency numerically.
- Calculate pressure and velocity distribution in pipe network.
- A refrigeration system: refrigerant absorbs 50 kJ/kg, rejects 60 kJ/kg. Calculate work input.
- A gas expands polytropically, n = 1.3. Find work done given P1, V1, P2.
- Calculate flow through nozzle and exit velocity using energy equation.
- A single-cylinder engine: bore = 0.1 m, stroke = 0.12 m, MEP = 1.2 MPa. Find work per stroke.
BPSC AEO Mechanical Main Exam – Solutions
Part 1 – Engineering Mechanics & Strength of Materials (Q1–20)
Q1. Derive the expression for bending stress in a rectangular beam section under pure bending.
Solution:
- Consider a beam subjected to pure bending moment M.
- Assumptions:
- Material is homogeneous and isotropic.
- Beam obeys Hooke’s law.
- Plane sections remain plane.
- Beam experiences pure bending only (no shear).
Derivation:
- Bending stress, σ=IMy
Where:- M= bending moment
- y= distance from neutral axis
- I= moment of inertia of cross-section about neutral axis
- For rectangular section:
I=12bh3
Maximum stress occurs at y=h/2:
σmax=IM(h/2)=bh26M
✅ Answer: σ=IMy,σmax=bh26M
Q2. A cantilever beam of length 3 m carries a UDL of 5 kN/m. Find maximum deflection and slope at free end.
Given:
- L=3m,w=5kN/m=5000N/m
- Cantilever, uniform load
- Modulus of elasticity E, moment of inertia I (symbolic)
Formulas for cantilever with UDL:
- Maximum deflection at free end:
δmax=8EIwL4 - Slope at free end:
θmax=6EIwL3
Calculation:
δmax=8EI5000×34=8EI5000×81=8EI405000=EI50625 m
θmax=6EI5000×27=6EI135000=EI22500 rad
✅ Answer: δmax=50625/(EI),θmax=22500/(EI)
Q3. Define shear center. Explain its significance with a thin-walled section example.
Solution:
- Shear center: Point in cross-section through which applied transverse load produces bending only, without twisting.
- Significance: Avoids torsional rotation in thin-walled beams like channels, angles, or I-sections.
- Example:
- For a C-channel, shear center lies outside the web, along symmetry axis.
- If load passes through centroid but not shear center → beam twists.
✅ Answer: Shear center = point where load causes bending without twisting. Critical for thin-walled open sections.
Q4. A solid circular shaft transmits 50 kW at 150 rpm. Determine torque and maximum shear stress if diameter = 50 mm.
Given:
- P=50kW,N=150rpm,d=0.05m
Step 1: Torqueω=602πN=602π×150=15.71rad/s T=ωP=15.7150000≈3180N\cdotpm
Step 2: Maximum shear stress
τmax=πd316Tτmax=π(0.05)316×3180≈3.927×10−450880≈129.5MPa
✅ Answer: T≈3180N\cdotpm,τmax≈129.5MPa
Q5. Determine principal stresses and maximum shear stress for σx=80 MPa,σy=50 MPa,τxy=30 MPa\sigma_x = 80\text{ MPa}, \sigma_y = 50\text{ MPa}, \tau_{xy} = 30\text{ MPa}σx=80 MPa,σy=50 MPa,τxy=30 MPa.
Formulas:
- Principal stresses:
σ1,2=2σx+σy±(2σx−σy)2+τxy2
2σx+σy=280+50=65 2σx−σy=280−50=15 152+302=225+900=1125≈33.54 σ1=65+33.54=98.54MPa,σ2=65−33.54=31.46MPa
- Maximum shear stress:
τmax=(2σx−σy)2+τxy2=33.54MPa
✅ Answer: σ1≈98.54MPa,σ2≈31.46MPa,τmax≈33.54MPa
Q6. Discuss torsion in circular shafts and derive the torsion equation.
Solution:
- Torsion: Twisting of shaft under applied torque T.
- Assumptions: Circular, homogeneous, isotropic, linear elastic.
- Torsion equation:
τ=JTr
Where:
- T= applied torque
- r= radius at point
- J= polar moment of inertia (J=32πd4 for solid shaft, J=32π(do4−di4) for hollow shaft)
✅ Answer: τ=JTr, linear variation from center to surface.
Q7. Simply supported beam with point load at midspan – Draw SFD and BMD.
Solution:
- Reactions: RA=RB=P/2
- Shear force:
V=+P/2 from left support to midspan,V=−P/2 from midspan to right support
- Bending moment:
M=RAx=2Px,0≤x≤L/2 Mmax=PL/4 at midspan
Diagrams:
- SFD: Step from +P/2 to -P/2 at midspan
- BMD: Triangular, peak at midspan P L/4
Q8. Composite bar subjected to axial load – derive stresses.
Solution:
- Bar made of two materials in series, perfectly bonded. Axial load P.
- Strain compatibility: ε1=ε2
- Stress in each material:
σ1=A1PE1+E2E1,σ2=A2PE1+E2E2
✅ Stress is proportional to modulus and cross-section.
Q9. Mohr’s circle for plane stress – numerical example.
Given: σx=80 MPa,σy=50 MPa,τxy=30 MPa
- Center: C=(σx+σy)/2=65
- Radius: R=((σx−σy)/2)2+τxy2=33.54
✅ Principal stresses: σ1=98.54,σ2=31.46
✅ Maximum shear: τmax=33.54
Q10. Hollow circular shaft: d_o = 100 mm, d_i = 60 mm – polar moment of inertia.
J=32π(do4−di4)=32π(0.14−0.064) J=32π(1e−4−1.296e−5)=32π(8.704e−5)≈8.54×10−6m4
✅ Answer: J≈8.54×10−6m4
Q11. Deflection of simply supported beam using double integration method.
- Equation: EIdx2d2y=M(x)
- Integrate twice: dx2d2y=EIM(x)⇒dxdy=∫EIM(x)dx+C1⇒y=∫dxdydx+C2
- Use boundary conditions: y=0 at supports to solve C1,C2
Q12. Slope at free end of cantilever with point load P at free end.
θfree=2EIPL2,δfree=3EIPL3
Q13. Section modulus for rectangular section 200 × 300 mm.
Z=ymaxI=h/2bh3/12=6bh2 Z=60.2×0.32=60.2×0.09=0.003m3
✅ Answer: Z=3×10−3m3
Q14. Beam subjected to combined bending and axial load.
- Maximum stress:
σmax=AP±IMymax
Q15. Curvature of beam and radius of curvature.
κ=ρ1=dx2d2y/(1+(dy/dx)2)3/2≈dx2d2y=EIM
Q16. Spring design – load 500 N, diameter 50 mm, wire 5 mm.
- Maximum shear stress: τ=πd38WDK (K = Wahl factor for curvature)
- Deflection: δ=Gd48WD3N
Q17. Factor of safety – ductile/brittle examples.
- Ductile: FS=σworkingσyield
- Brittle: FS=σworkingσultimate
Q18. Torsional rigidity of hollow shafts.
GJ/L,J=32π(do4−di4)
Q19. Cantilever with triangular UDL – max bending moment and shear.
- Max bending: Mmax=6wL2
- Max shear at fixed end: Vmax=2wL
Q20. Statically indeterminate beams.
- Beams with more reactions than equations of equilibrium.
- Solution: Use force method or displacement method (compatibility equations + bending moment equations).
Part 2 – Thermodynamics & Heat Transfer (Q21–40)
Q21. Derive efficiency of Carnot cycle and discuss its limitations.
Solution:
- Carnot cycle: Reversible cycle with two isothermal and two adiabatic processes.
- Heat absorbed at high temperature: QH
- Heat rejected at low temperature: QL
- Efficiency:
η=QHWnet=QHQH−QL=1−QHQL
- For reversible isothermal processes, Q/T=constant →
TLQL=THQH⇒η=1−THTL
- Limitations:
- Idealization – requires reversible processes.
- No practical cycle is completely reversible.
- Efficiency depends only on temperature limits.
✅ Answer: ηCarnot=1−TL/TH
Q22. Explain Otto and Diesel cycles, derive efficiency formulas and compare.
Otto cycle:
- Constant-volume heat addition
- Efficiency:
ηOtto=1−rγ−11,r=compression ratio
Diesel cycle:
- Constant-pressure heat addition
- Efficiency:
ηDiesel=1−rγ−11⋅γ(ρ−1)ργ−1,ρ=V2/V1=cut−offratio
- Comparison:
- Diesel cycle has lower efficiency for same r because heat addition at constant pressure.
- Otto more efficient for same compression ratio.
Q23. Heat engine absorbs 500 kJ, rejects 300 kJ. Determine thermal efficiency and work done.
η=QinWnet=QinQin−Qout=500500−300=0.4=40% Wnet=Qin−Qout=500−300=200kJ
✅ Answer: η=40%,Wnet=200 kJ
Q24. Explain first and second laws of thermodynamics for closed and open systems.
- First law (energy conservation):
- Closed system: ΔU=Q−W
- Open system (control volume): ΔEcv=ΔEin−ΔEout
- Second law:
- Heat cannot spontaneously flow from cold to hot.
- Entropy generation Sgen≥0
- Clausius inequality: ∮TδQ≤0
✅ Answer: First law → energy balance, Second law → irreversibility and direction of processes.
Q25. Calculate entropy change when 2 kg of water at 100°C is converted to steam at 100°C.
Given:
- Mass m=2kg, latent heat Lv=2257kJ/kg
ΔS=TQrev=TmLv=3732×2257≈12.1kJ/K
✅ Answer: ΔS≈12.1kJ/K
Q26. Rankine cycle with boiler P = 10 MPa, condenser P = 0.1 MPa. Calculate efficiency.
Solution:
- Use steam tables:
- Boiler (superheated) enthalpy h1
- Condenser (saturated) enthalpy h4
- Net work: Wnet=h1−h2−(h4−h3)
- Heat added: Qin=h1−h4
- Efficiency: η=Wnet/Qin
- Typical result for 10 MPa / 0.1 MPa: η≈42%
Q27. Derive Clapeyron equation and explain significance.
dTdP=TΔvL
- L= latent heat per unit mass
- Δv= specific volume change during phase change
Significance:
- Describes slope of phase boundary in P–T diagram
- Used to calculate boiling point, vapor pressure.
Q28. Explain refrigeration cycles and calculate COP for vapor compression system.
- Vapor-compression cycle:
- Evaporation → absorbs heat
- Compression → raises pressure
- Condensation → rejects heat
- Expansion → throttling
- COP:
COPR=WinputQL=h2−h1h1−h4
Q29. Determine LMTD for a counter-flow heat exchanger.
ΔTm=ln(ΔT1/ΔT2)ΔT1−ΔT2
Where:
ΔT1=Th,in−Tc,out,ΔT2=Th,out−Tc,in
Q30. Derive conduction equation in 1D steady-state.
- Fourier’s law: q=−kdxdT
- Energy balance in dx → dxd(−kAdxdT)+q′′′Adx=0
- Steady state, no generation:
dx2d2T=0
Q31. Discuss fins and extended surfaces with numerical problem.
- Purpose: Increase heat transfer area
- Fin equation (1D, straight fin):
dx2d2θ−m2θ=0,m=kAchP
- Numerical: Calculate tip temperature for given fin dimensions.
Q32. Explain natural and forced convection with examples.
- Natural: Driven by density differences, e.g., air around heated wall
- Forced: Driven by external means, e.g., fan blowing over pipe
Q33. Derive radiation heat transfer between two black bodies.
Q=σA(T14−T24)
- σ=5.67×10−8 W/m²K⁴
Q34. Slab conduction: t = 0.2 m, k = 50 W/m·K, q = 100 W/m² → find ΔT.
q=kLΔT⇒ΔT=kqL=50100×0.2=0.4K
Q35. Explain Biot and Fourier numbers.
- Biot number: Bi=khLc, ratio of surface to conduction resistance
- Fourier number: Fo=L2αt, dimensionless time in transient conduction
Q36. Calculate effectiveness of heat exchanger given Qmax and Qactual.
ε=QmaxQactual
Q37. Derive isentropic relations for ideal gases.
- For isentropic: PVγ=constant, TVγ−1=constant, TP(γ−1)/γ=constant
Q38. Polytropic process work with n = 1.3.
W=1−nP2V2−P1V1
Q39. Joule-Thomson effect and applications.
- Definition: Temperature change during throttling process at constant enthalpy
- Applications: Refrigeration, liquefaction of gases
Q40. Compare refrigeration, heat pump, air-conditioning cycles numerically.
- COP_R = Q_L / W
- COP_HP = Q_H / W = COP_R + 1
- Air-conditioning is similar to refrigeration but maintains comfort temp + humidity
Part 3 – Fluid Mechanics & Hydraulic Machines (Q41–60)
Q41. Derive Bernoulli’s equation along a streamline.
Solution:
- Consider incompressible, non-viscous, steady flow along a streamline.
- Work-energy principle: Work done by pressure + gravity = kinetic energy change
ρP+2v2+gz=constant along streamline
Where:
- P= pressure, ρ= density, v= velocity, z= elevation
✅ Answer: Bernoulli’s equation: ρP+2v2+gz=constant
Q42. Venturimeter: d1 = 0.2 m, d2 = 0.1 m, ΔP = 20 kPa → flow rate.
Given: ΔP = 20 kPa, ρ = 1000 kg/m³Q=CdA2ρ(1−(A2/A1)2)2ΔP
- A1=πd12/4=0.0314 m²
- A2=πd22/4=0.00785 m²
1−(A2/A1)2=1−(0.00785/0.0314)2=0.9375 Q=0.98×0.007851000×0.93752×20000=0.0077×42.67=0.0077×6.54≈0.0504m³/s
✅ Answer: Q≈0.05m³/s
Q43. Reynolds number and laminar/turbulent transition.
Re=μρvD
- Laminar: Re < 2000
- Transitional: 2000 < Re < 4000
- Turbulent: Re > 4000
Significance: Determines flow regime and friction factor.
Q44. Pipe: d = 0.1 m, v = 2 m/s, head loss using Darcy-Weisbach.
hf=fDL2gv2
- Friction factor f depends on Re and roughness.
- Plug values: Example L = 50 m, f = 0.02:
hf=0.020.1502⋅9.8122=10⋅19.624≈2.04m
Q45. Continuity equation for branching pipes.
Qin=Q1+Q2+…
- For incompressible flow: Av=constant
- Apply at junctions for branched network.
Q46. Hydraulic gradient line (HGL) and energy gradient line (EGL).
- HGL: Represents pressure head + elevation head
- EGL: Represents total energy (pressure + velocity + elevation)
- Relation: EGL lies above HGL by velocity head (v²/2g)
Q47. Pelton turbine: 500 kW, head 200 m → jet diameter.
- Power: P=ηρgQH, assume η=0.9
Q=ηρgHP=0.9×1000×9.81×200500000≈0.283m³/s
- Jet diameter: Q=πd2v/4, v=2gH=62.6 m/s
d=πv4Q=3.1416⋅62.64⋅0.283≈0.076m=76mm
✅ Answer: d≈76mm
Q48. Cavitation in pumps and avoidance.
- Cavitation: Formation of vapor bubbles due to low pressure → collapse → damage.
- Avoidance: Increase suction head, reduce velocity, proper pump selection.
Q49. Centrifugal pump: Q = 0.05 m³/s, H = 20 m, η = 80%. Shaft power.
Pshaft=ηρgQH=0.81000⋅9.81⋅0.05⋅20=12.26kW
✅ Answer: Pshaft≈12.3kW
Q50. Derive Euler’s equation for turbines.
- Euler equation for rotating impeller:
Ws=m˙(Vu2r2−Vu1r1)
- Vu= tangential velocity component of fluid
✅ Governs energy transfer from fluid to rotor.
Q51. Specific speed of pump and turbine, numerical example.
Ns=NP/H3/4(metric)
- Determines pump/turbine type selection.
Q52. Francis turbine: Q = 50 m³/s, H = 20 m → shaft power.
P=ρgQHη=1000⋅9.81⋅50⋅20⋅0.9≈8.83MW
Q53. Flow in open channel – Chezy formula.
V=CRS,Q=AV
- C= Chezy coefficient, R= hydraulic radius, S= slope
Q54. Critical depth and Froude number.
V2/(gy)=1⇒Fr=gyV=1
- Rectangular channel: yc=(Q2/gb2)1/3
Q55. Minor losses in pipe flow.
- Losses due to bends, valves, expansions
- hL=Kv2/2g
- Example: elbow K = 0.3
Q56. Venturimeter: ΔP = 10 kPa → velocity and discharge.
- Same formula as Q42, plug ΔP = 10 kPa, find v,Q
Q57. Derive manometer equation.
ΔP=ρgh
- For U-tube: ΔP=(ρm−ρ)gh
Q58. Hydraulic jump, sequent depth.
- Energy conservation and momentum:
y2=2y1(1+8F12−1),F1=gy1V1
Q59. Boundary layer concept.
- Definition: Thin region near wall with velocity gradient
- Applications: Drag calculation, heat transfer enhancement, separation control
Q60. Pipe network: Calculate equivalent resistance and flow rates.
- Series: Req=R1+R2+…
- Parallel: 1/Req=1/R1+1/R2+…
- Flow: Q=ΔH/Req
Part 4 – Machine Design & Theory of Machines (Q61–80)
Q61. Derive torque transmitted by a solid circular shaft (numerical example).
Torsion equation:τmax=πd316T⇒T=16πd3τmax
Example:
- d=50 mm=0.05 m, τmax=80 MPa
T=163.1416⋅0.053⋅80×106≈3140 N\cdotpm
✅ Answer: T≈3.14 kN\cdotpm
Q62. Design helical spring for given load, deflection, and material properties.
- Formulas:
- Shear stress: τ=πd38WDmK, K = Wahl factor
- Deflection: δ=Gd48WDm3N
- Solve for wire diameter ddd, mean diameter DmD_mDm, and number of coils NNN using given W,δ,G,τallow.
Q63. Explain flywheel design to store energy for fluctuation of speed 10%.
- Fluctuation energy: ΔE=Iω22δ2
- Moment of inertia: I=ω2(δ/2)ΔE
- Design rim and hub based on maximum stress.
Q64. Determine diameter of hollow shaft transmitting torque.
τmax=π(do4−di4)16Tdo⇒do or di
- Use torsion formula, assume hollow ratio di/do, solve numerically.
Q65. Explain belt drive, slip, and velocity ratio numerically.
- Velocity ratio: v1/v2=N2/N1=d2/d1
- Slip: s=vdrivervdriver−vdriven×100%
- Numerical: Calculate driven speed if slip = 2%.
Q66. Design sprocket chain drive.
- Power transmitted: P=tension×velocity
- Choose chain pitch, number of teeth, and center distance based on power and speed.
Q67. Mechanical advantage and efficiency of screw jack.
- Torque T=2πηWl
- Mechanical advantage MA=FW=l2πr
- Efficiency: η=MAtheoreticalMAactual
Q68. Slider-crank mechanism: Calculate slider velocity and acceleration at mid-stroke.
- Position: x=rcosθ+lcosϕ
- Velocity: v=dtdx=−rωsinθ−ldtdϕsinϕ
- Acceleration: a=dt2d2x
- Mid-stroke: θ=90∘
Q69. Equation of motion for simple harmonic motion of a crank.
- Displacement of slider: x=rcosθ+lcosϕ
- SHM approximation: x≈r(1−cosωt)
Q70. Grashof condition and degree of freedom in four-bar mechanism.
- Grashof criterion:s+l≤p+q
- s = shortest link, l = longest, p, q = remaining
- Degree of freedom (DoF):
F=3(n−1)−2j1−j2
- 4-bar: F = 1
Q71. Gear ratio, number of teeth, pitch circle diameter for compound gear train.
- Velocity ratio: i=NdriverNdriven
- Pitch circle: d=m⋅N, m = module
Q72. Bending and shear stress in gear teeth using Lewis formula.
σ=bmYFt,Ft=tangential load,b=face width,Y=Lewis form factor
Q73. Torque transmitted by belt drive with initial tension.
T=(T1−T2)r,T1/T2=eμα
Q74. Design clutch plate for given torque and coefficient of friction.
T=μPRmean⇒determine diameter and pressure
Q75. Torsional vibration of shafts – natural frequency.
fn=2π1Ik,k=torsional stiffness,I=mass moment of inertia
Q76. Flywheel of 100 kg-m² at 300 rpm – max/min kinetic energy for 10% fluctuation.
- ω=2πN/60=31.42 rad/s
- Kinetic energy: E=1/2Iω2=0.5⋅100⋅31.422≈49.3kJ
- Fluctuation ±10% → Emax=54.2kJ,Emin=44.3kJ
Q77. Bearing selection and load calculation for journal bearing.
- Pressure: p=W/(LD)
- Velocity: V=πDn/60
- PV limit: Check against allowable PVmax
Q78. Design keys and couplings for given shaft torque.
- Key design: τ=dLb4T → choose width (b) and length (L)
- Couplings: Torque transmitted = shear stress × area
Q79. Helical gear transmits 20 kW at 1000 rpm – module and face width.
- Tangential force: Ft=2P/v
- Lewis formula for bending stress → calculate module (m)
- Face width b=10m typical
Q80. Cam and follower design – determine cam profile for given motion.
- Follower displacement function: s(θ)
- Velocity: v=ds/dθ⋅ω
- Acceleration: a=d2s/dθ2⋅ω2
- Use motion laws: uniform, simple harmonic, cycloidal for smooth motion
Part 5 – IC Engines, Refrigeration, Heat Engines, and Applied Numericals (Q81–100)
Q81. Derive mean effective pressure (MEP) for Otto and Diesel cycles.
Otto cycle:MEP=VsWnet=Vs1(Qin−Qout)
- Heat addition at constant volume: Qin=mcv(T3−T2)
- Heat rejection: Qout=mcv(T4−T1)
- MEP formula:
MEPOtto=r−1RT1(rγ−1),r=compression ratio
Diesel cycle:MEPDiesel=r−11[P3V3ln(rc)−P1V1(rγ−1−1)],rc=cut-off ratio
Q82. Power output and efficiency of single-cylinder engine (given bore, stroke, MEP).
BP=2pmLAN(4-stroke),η=QinBP
- L=stroke,A=πd2/4,N=rev/s
Q83. Determine brake power, indicated power, mechanical efficiency.
ηm=IPBP⇒IP=ηmBP
- Torque and speed used for BP: BP=2πNT/60
Q84. Refrigeration system: 20 kW effect, 5 kW input → COP.
COPR=WQL=520=4
Q85. Vapor compression cycle – refrigeration effect and work input.
QL=h1−h4,W=h2−h1
- COP = QL/W
Q86. Compressor work and volumetric efficiency for reciprocating compressor.
W=ηsnn−1P2V2−P1V1(polytropic) ηv=VcylinderVintake
Q87. Air-standard efficiency of dual cycle and comparison with Otto cycle.
- Dual cycle: combination of constant volume and constant pressure heat addition
- Efficiency:
ηdual=1−rγ−11⋅(β−1)+γ(ρ−1)βργ−1
- Otto is more efficient for same compression ratio; Diesel higher MEP.
Q88. Gas turbine: net work 500 kJ/kg, turbine work 1200 kJ/kg → work ratio.
Work ratio=WturbineWnet=1200500≈0.417
Q89. Brake mean effective pressure for given torque and engine speed.
BMEP=Vs4πT(4-stroke)
- Vs=cylinder swept volume
Q90. Air conditioning load (sensible + latent).
- Sensible load: Qs=m⋅Cp⋅ΔT
- Latent load: Ql=m⋅hfg⋅Δw
- Total: Q=Qs+Ql
Q91. Refrigerant properties using Mollier chart.
- Identify enthalpy, entropy, temperature, pressure from h–s chart.
- Used for work input and refrigeration effect.
Q92. Single-stage centrifugal pump: Q = 0.05 m³/s, H = 20 m → shaft power and efficiency.
Pshaft=ηρgQH=0.851000⋅9.81⋅0.05⋅20≈11.53kW
Q93. Solve thermodynamic cycle: heat added and rejected → work, efficiency.
Wnet=Qin−Qout,η=QinWnet
- Apply first law of thermodynamics.
Q94. Pelton wheel: Head = 200 m, velocity coefficient 0.98, diameter = 1.5 m → power developed.
- Flow rate: Q=πdj2v/4
- Velocity: v=2gH⋅velocity coefficient
- Power: P=ρgQH
Q95. Turbine efficiency: hydraulic, mechanical, overall.
- Hydraulic efficiency: ηh=Pwater on runner/Pavailable
- Mechanical efficiency: ηm=Pshaft/Prunner
- Overall: ηo=ηh⋅ηm
Q96. Pressure and velocity distribution in pipe network.
- Apply continuity and energy equations at nodes and loops
- Solve using Hardy-Cross method or equivalent resistance method.
Q97. Refrigeration system: absorbs 50 kJ/kg, rejects 60 kJ/kg → work input.
W=Qout−Qin=60−50=10 kJ/kgCOP=Qin/W=5
Q98. Gas expands polytropically, n = 1.3, P1, V1, P2 → work done.
W=1−nP2V2−P1V1
- Calculate V2=V1(P1/P2)1/n and plug.
Q99. Flow through nozzle, exit velocity using energy equation.
- Energy equation: 2v2+gz+P/ρ=constant
- Neglect height: vexit=2(P1−P2)/ρ
Q100. Single-cylinder engine: bore = 0.1 m, stroke = 0.12 m, MEP = 1.2 MPa → work per stroke.
Vs=πd2/4⋅L=3.1416⋅0.12/4⋅0.12≈9.42×10−4 m³ W=pmVs=1.2×106⋅9.42×10−4≈1130J
✅ Answer: Work per stroke ≈ 1.13 kJ
Short Disclaimer:
This mock test is for practice and educational purposes only. It is not an official BPSC exam paper, and solutions are provided to help candidates prepare and evaluate their understanding.